COMMERCIAL VEHICLE CAB REPAIR SYSTEM

CAB-RAM™, CAB-TECH™, and CAB-MAX hybrid™ are specialized systems for repairing heavy-duty truck cabins. The design of CAB-TECH™ and CAB-MAX hybrid™ devices allows for the application of cabin-specific fixtures while simultaneously providing hydraulic support for floor plate repairs. This approach ensures the correct shape of the floor plate, particularly at hinge and latch attachment points—the four critical areas determining whether the cabin can be mounted to the frame. Regardless of the chosen mounting system, the same high-tower pulling towers are used in all cases.

KEY FEATURES:

• Universal repair system
• Specialized mounting options
• Hydraulic support for floor plate repairs
• Can be used on a floor-mounted grate
• Entirely manufactured in the EU

The choice of system depends on the stage at which the service expands its cabin repair capabilities. Ideally, this decision aligns with overall service technology planning. However, it’s not a strict requirement and can be implemented at any time. Devices attached to the floor-mounted grate are highly ergonomic and efficient. If there is no dedicated mounting grate, an alternative solution involves creating a smaller grate (approximately 5 m x 5 m) specifically for cabin repairs. Additionally, anchor systems for repair equipment and pulling towers can be used if necessary.

DEVICE FOR WHEEL AND AXLE ALIGNMENT

TRUCK-EXAM™ is an electronic-laser device designed for wheel alignment of commercial vehicle chassis. Constructed by engineers with nearly forty years of experience, this device takes into account the needs of service centers handling accident repairs for commercial vehicles. Vertical angles are measured electronically using high-quality miniature digital inclinometers. The measurement signal is obtained from these inclinometers. In the latest version, the measurement heads are also equipped with digital gyroscopes for wheel alignment measurements. Horizontal angles are measured optically using semiconductor lasers. All vertical angles are measured in a single operation.

KEY FEATURES:

• Electronic angle measurement
• Laser-based horizontal angle measurement
• Wi-Fi connectivity for communication between measurement heads and computers
• Quick-mount clamps for measurement without wheel runout compensation
• TRUCK-REPORT™ application facilitates measurements and generates reports
• Tablet and smartphone app support
• Entirely manufactured in the EU

The device is designed for checking and adjusting all essential parameters of the vehicle chassis, including axles and frames. It can be used in accident repair workshops, mechanical repairs, and diagnostics. In its basic version, it serves as a device for measuring and adjusting wheel alignment and axles. When equipped with accessories for frame shape measurement, it can also detect frame curvature in three-axis.

EQUIPMENT AND CAPABILITIES: 

TRUCK-EXAM™ can be equipped with Wi-Fi communication. This feature allows measurement of most parameters (TOE, CAMBER, KINGPIN, CASTER, MAXIMUM WHEEL TURN, WHEEL TURN DIFFERENCE) in a single operation. An additional advantage is the immediate and direct transmission of results to the smartphone or computer application. The basic version of the device includes magnetic quick-mount clamps and lightweight alloy rim adapters. The measurement heads are constructed using “heavy-duty” technology, ensuring reliable performance in challenging workshop conditions. Our systems are already used in Poland, Ukraine, Malaysia, Spain, and Slovakia.

COMMERCIAL VEHICLE FRAME REPAIR SYSTEM

The HERKULES RAM-TRUCK™ system is designed for post-accident and operational repairs of damaged commercial vehicle frames. It utilizes a set of devices anchored to a permanently embedded grate in the workshop floor, enabling effective, ergonomic, and safe straightening. The basic set includes horizontal presses, blocking assemblies, vertical presses, “C”-type presses, and supporting accessories. Each set comes equipped with certified chains and tow hooks. HERKULES RAM-TRUCK™ collaborates with the mounting grate, which ideally has external dimensions of 16 m x 4.5 m. The recommended overall repair station dimensions are 20 m x 6.5 m. The grate is custom-made based on an individual project prepared for the investor. The fixing system utilizes slots in the grate, allowing rapid and efficient attachment of essential system components such as presses, blocking assemblies, pulling towers, cabin repair system frames, and roller locking brackets.

KEY FEATURES:

• Complete frame repair system
• Mobility and easy installation at the workstation
• Hybrid construction: aluminum alloys and alloy steel
• Compatibility with similar repair systems
• Entirely manufactured in the EU

HERKULES™ is involved in the entire process, from designing the technology to fabricating the grate, delivering repair equipment, and training service personnel. Our systems are already in use in Poland, Ukraine, Malaysia, Spain, and Slovakia.

COMMERCIAL VEHICLE FRAME MEASUREMENT KIT

RAM-EXAM™ is a laser-based device for measuring the shape geometry of vehicle frames. It allows shape control and can be used both as a diagnostic tool and as a system for continuous monitoring during vehicle repairs. RAM-EXAM™ works in conjunction with the TRUCK REPORT™ software. Optionally, measurement results can be recorded directly onto measurement protocol sheets. Parameters that can be measured using the RAM-EXAM™ system include CENTRAL AXIS DEVIATIONS, BEAMS LINEARITY, FLATNESS, and ANGULARITY.

KEY FEATURES:

• Measurement of all frame shape deviations
• Precise and user-friendly
• Full laser control
• Assisted by computer software
• Entirely manufactured in the EU

RAM-EXAM™ is a complete and ergonomic measurement system primarily designed for comprehensive frame shape control in commercial vehicles. Most components feature a quick-mount system based on neodymium magnetic holders, ensuring reliability. Our systems are already used in Poland, Ukraine, Malaysia, Spain, and Slovakia.