LPS and HPS. High performance under low and high pressure.

The adiabatic low and high pressure nozzle systems LPS and HPS humidify the air in air conditioning and ventilation systems. They stand out with very high humidification performances with extremely low energy consumption, efficiency of up to 98 % and very high control precision.  

Hygienic.

Only the fully demineralised water, without any additives, reaches the breathable air. The systems contain no porous, water storing components. Standing water is effectively avoided and if stationary, the systems are automatically emptied. Only inert (i.e. chemically reaction-neutral) materials come into contact with the humidifying water in the LPS and HPS. Consequently, chemical or biological disinfectants can be completely dispensed with. You also will not have to deal with the expensive disposal of contaminated hazardous wast. Hygiene conformity has been completely certified by TÜV North.

Certified.

The HygroMatik LPS and HPS conform to German standards VDI 6022-1 and 3808-1.

A recognised independent testing institute has investigated and confirmed the conformity with the directives and the recognised state of the art (VDE test report no. 802300-3980-0001/85569). HygroMatik LPS and HPS are fully certified with the hygiene conformity test certificate for air conditioning and hospital sectors as well as being CE certified.

Precise control.

The LPS is controlled via a clear Led display and the HPS via a capacitive 3.5" touch display. Both controls enable the most precise proportional humidification control with an accuracy of +/- 1%. The displays show all messages and operating data and have a comfortable menu-guided operation. Constant sensor monitoring of all system components and functions ensures maximum operating reliability.

Short absorption distances.

Very precise stainless steel high pressure nozzles produce a very fine mist, which is very quickly absorbed by the air in the unit chamber. In addition, the vortex wall, comprised of very advanced vortex modules, mixes the duct air with the atomised mist in the shortest possible absorption distance. Thanks to the fast and very efficient absorption there is almost no water loss - thus saving demineralised water. The optimum efficiency means the system can achieve short absorption distances of as low as 0.9 m. Moreover, due to its modular construction, the LPS and HPS is suitable for use in any air conditioning duct, saving costs during both planning and installation.

Adiabatic cooling effect.

The evaporation of the fine mist cools the air adiabatically. With forced draught cooling in summer, this can save up to 1/3 in the dimensioning of the cooling register. This saves cost at the investment and during operation.

Energy saving and evironmentally conscious.

Low-pressure atomisation at 5 to 15 bar and high-pressure atomisation at 25 to 75 bar offer high humidification performance with low energy requirements. Thanks to their high efficiency and precise controllability, the cleverly designed systems allow particularly efficient use of the fully demineralised water used and are extremely water-saving due to the minimal amount of water lost.
Humidification with fully demineralised water effectively prevents limescale precipitation and ensures particularly low maintenance requirements.

Due to the complete foregoing of chemical and biological disinfectants, there is no need for frequent cost-intensive checking and refilling of antiseptic agents. This process saves money and benefits the environment. The LPS and HPS ensure a quick payback and long service life through the use of high quality components.

FlexLine Plus and Process for precision and process humidification.

A stable and controlled room climate is indispensable for many production processes. Fluctuations in air humidity and especially excessively dry air have a massive influence on the raw materials used, on their processing capabilities and thus ultimately also on the quality of the end products.

HygroMatik FlexLine Plus and Process heater steam humidifiers have been developed especially for the use in precision and process humidification, in sensitive areas of industrial production as well as for the stabilisation of the relative air humidity in laboratories and research facilities.

All advantages at a glance.

Advantages for the operator

• Precise control and reliable stabilisation of air humidity in the ambient and room air

• Increased process efficiency by reducing errors and failures
• Increased productivity and product quality
• Protection against dangerous electrostatic discharges
• Healthy and pleasant working environment for employees

FlexLine Plus and Process
Maximum flexibility that pays for itself.

As part of the FlexLine series, a new generation of steam humidifiers, the HygroMatik FlexLine Plus and Process units can be flexibly expanded from a basic model with appropriate options. Every humidifier can thus be optimally adapted to the individual requirements of a project.

Advantages for project planning

• Reduction of installation complexity by means of individual pre-configuration ex factory
• Optimum connection to the building management system
• Optional Modbus or BacNet
• Retrofittable with optional expansion options
• You only invest in the functions you really need

The optimal humidification performance.

Equip the HygroMatik FlexLine Plus and Process with the power you need for optimum humidification performance. There are seven output classes from 5 to 50 kg/h steam output in one unit size to choose from. In addition, individual performance adjustments can be programmed both at the factory and on site. Higher humidification performance is achieved by connecting units together.

Many options for individual configuration.

The respective basic model of the FlexLine is the basis for all other configuration options. Thanks to their individual equipment, HygroMatik FlexLine Plus and Process can be adjusted to the requirements of various industrial and process control applications and equipped with a wide range of options so that they optimally meet every project requirement (e.g. HyCool – integrated waste water cooling). These options can also be retrofitted as needed.

The robust stainless steel cylinders – high quality and hygienically clean.

In some application areas, such as hospitals or other medical areas, stainless steel cylinders are sometimes preferred. The stainless steel cylinders of HygroMatik FlexLine Plus and Process generate hygienic, mineral free steam and are designed accordingly for these applications.

• The stainless steel split cylinders can be opened easily and
  cleaned without chemicals
• The robust heater mounting allows a simple and fast installation
  and removal of the heating elements
• Available in two cylinder sizes with volumes attuned to the
  humidification capacity

FlexLine steam humidifiers. Flexibility in award-winning quality.

With the FlexLine, HygroMatik provides a modern generation of steam humidifiers which consists of a basic model that can be expanded to create an individual humidification solution suitable for all requirements. In order to make this flexibility available to our customers quickly, we have developed a modular system. This was awarded in three categories and FlexLine received the Plus X Award.

Flexibility pays dividends.

All advantages at a glance.

• A series of units for all applications and performance categories
• Ease of installation by means of individual pre-configuration ex factory
• Expansion of options for retrofitting
• You only invest in the functions you really need
• Easy operation
• Highest quality and energy efficiency
• Environmentally friendly incorporating reusable components

Custom-made for every area of application.

The FlexLine basic model is the basis for all other configuration options. Through its individual extension capability, FlexLine is able to adapt to the requirements of differing areas of application:

• Optimisation of the indoor climate in industrial, commercial, cultural and leisure facilities
• Control and stabilisation of air humidity for industry and processes

Optimum humidifying using the best method. FlexLine is available as an electrode as well as a heater type humidifier – depending on your water quality and the required degree of control accuracy.

Always the correct humidification performance.

Equip HygroMatik FlexLine with the power you need for optimum humidification.  Performance classes with steam output from 3 kg/h up to 130 kg/h are selectable in 6 housing sizes. In addition, individual performance adjustments can be programmed both at the factory and on site.

Manifold options for a humidification solution that fits perfectly. Every installation is different, and so every project places unique requirements on the humidification solution. The FlexLine can be equipped with a wide range of options to optimally meet your project requirements. In addition, various protection and security functions can be installed and activated, e.g.

• HyFlush (cylinder flushing device)
• HyCool (integrated waste water cooling)
• Stub line flushing

This means that your system is optimally protected around the clock and you have less maintenance work. If needed, all options can be retrofitted. We are always pleased to provide advice.

Excellent ease of operation. All HygroMatik FlexLine units are equipped with a capacitive 3.5“ touch screen whereby operation and programming is selected via a flat and intuitive menu structure analogous to modern smartphone logic. In addition to this, subsequent software updates are quickly and easily possible via USB flash drive.

• At a glance comprehensible pictographs provide information on the operating condition
• Simple and fast navigation
• Information and system messages displayed as plain text
• Readout of service messages with date and time
• Integrated real-time clock

Smart control – powerful and quick response. The control and regulation technology of FlexLine units provides extensive possibilities that are simple and easy to operate.

• Numerous control and reporting functions can be assigned to up to 11 relays depending on the unit
• Freely programmable, overload-protected digital input
• Load shedding: power limitation in the event of network overload or emergency power operation
• Blow-down on external request for specific operating conditions
• Stand-by mode: pre-heating by remote activation for a quick response time
• Integrated communication protocol: Modbus RTU or BACnet

WaterLine RO Reverse osmosis systems for hygienic water treatment

The maintenance effort and thus the operating costs of air humidification and cooling systems can be noticeably reduced by water treatment, and the average operating time is significantly extended. Furthermore, the water treatment with a WaterLine RO system is also a very effective protection against viruses and bacterial contamination in air humidification and cooling systems.

Product description

Hygienic, easy to maintain, durable - High-quality components

Ready-to-operate, pre-assembled reverse osmosis system specially designed to produce permeate for use in humidification systems in the capacity classes from 25 l/h to 1200 l/h.

Ideally suited for supplying humidification systems that need to be supplied with demineralised water.

MANY FUNCTIONS - SIMPLE OPERATION

The integrated control and operating unit with clearly designed display enables convenient and simple operation of the WaterLine RO system.

• Display of fault and operating messages
• Maintenance display and operating hours counter
• Conductivity display for permeate and raw water with adjustable limit value of the maximum permissible water conductivity (safety shutdown of the system if exceeded)
• External release and alarm message possible via potential-free contact
• Programmable forced flushing
• Integrated pressure switch

Optional functions and components:

• External UV disinfector for maximum hygiene conditions.
• Pressure expansion vessel for constant pressure between 2-4 bar (volumes from 18 to 500 litres)

In order to be able to offer the best possible technical and economical solution for a wide range of humidification applications, we have two series of systems whose performance builds on each other:

WaterLine ROC (Reverse Osmosis Compact)

Compact in 4 performance classes from 25 to 140 l/h

Optional functions and components:

• Adjustable blending unit to increase the permeate conductivity (when used with electrode steam humidifier and optional conductivity sensor)

SPACE-SAVING WALL MOUNTING AND QUICK INSTALLATION

The WaterLine ROC can be mounted on a load-bearing wall in a very confined space. To make installation as quick and easy as possible, the entire system is delivered ready for connection on a corrosion-resistant mounting plate. It is attached to a load-bearing substructure via four mounting points (Ø 10 mm).

WATER PRE-TREATMENT

To protect the membrane of the WaterLine ROC unit from excessive wear caused by limescale deposits, additional water pre-treatment must be planned depending on the water hardness of the raw water:

• Up to 20 °dH: Operation without water pre-treatment possible
• Above 20 °dH: water softening with a softening system (e.g. WaterLine Double)
• Exception up to 28 °dH: Dosing pump for antiscalant possible

WaterLine ROL (Reverse Osmosis Large)

Powerful in 6 system sizes from 160 to 1,200 l/h

QUICK INSTALLATION

The WaterLine ROL is delivered completely pre-assembled on a stable support frame and is thus prepared for quick installation and commissioning.

WATER PRE-TREATMENT

In order to protect the membrane of the WaterLine ROL system from too rapid wear due to limescale deposits, additional water pre-treatment should be planned in, depending on the water hardness of the raw water:

• Up to 28 °dH: Optionally with integrated dosing pump, injection point and empty canister for antiscalant or softening system.
• Above 28 °dH: Water softening with softening system (e.g. WaterLine Double)

The HygroMatik pressure steam system SIH (Steam Injection Humidifier) is connected to an existing source of steam, and makes the steam condensate-free, so that it can be used in clean rooms and hospitals, for example.

The HygroMatik SIH is the only system that offers four components in one compact unit: High performance steam separator, strainer, condensate drain and start-up safety switch - optionally all in stainless steel VA. Compact, light, energy-efficient.

The SIH can be put together to suit the individual application. The standard flanged connections, compact dimensions and the low intrinsic weight mean it is easy to install - even in challenging installation conditions.

Replaceable strainer.

The high-quality stainless steel strainer protects the control valve and the steam trap from contamination from the steam network. The inner, fine-mesh strainer can be cleaned or easily replaced if necessary.

High-performance steam dryer.

The stainless steel steam dryer separates condensate from steam using a spiral piping system and is 100 % maintenance free.

Reliable start-up protection.

The start-up protection activates humidification only after a certain operating temperature has been reached. This effectively prevents condensate from the steam network from entering the air-conditioning duct.

Powerful steam trap.

The robust, tight-closing ball float steam trap drains off the condensate. Due to the fast reacting principle and the high capacity, even larger quantities of condensate can be safely discharged, e.g. during system start-up. The closed system prevents steam losses.

Optimally adjusted.

The bus-compatible actuator ensures optimum automatic control by means of direct connection without an adapter. The special HygroMatik control valve regulates the steam quantity with an equal percentage characteristic curve. This means particularly precise control in the lower control range and a fast adaptation to high humidity requirements in the upper control range.

Stainless steel steam lances.

Steam lances from stainless steel have a low net weight and are quickly fitted. The quiet steam outlet nozzles take the steam centrally from the driest area of the steam lance. The alignment of the nozzles against the air flow ensures quick distribution and a short humidification distance.

The internal, self-contained steam lance heating system is located at the lowest point of the steam lance. This allows any condensate to be evaporated again immediately. The light-weight and easy to maintain thermal steam trap drains condensate from the heating system.